2003 MITSUBISHI LANCER EVOLUTION
FASTENER TIGHTENING SPECIFICATIONS

ABS

ITEM

SPECIFICATION

Brake tube flare nut

15 ± 2 Nám (12 ± 1 ft-lb)

Hydraulic unit bracket bolt and nut

25 ± 6 Nám (19 ± 4 ft-lb)

Axle (Front)

ITEM

SPECIFICATION

Caliper assembly bolt

108 ± 10 Nám (80 ± 7 ft-lb)

Drive shaft nut

226 ± 29 Nám (167 ± 21 ft-lb)

Dust cover bolt

8.9 ± 1.9 Nám (79 ± 17 in-lb)

Front strut nut

167 ± 9 Nám (123 ± 7 ft-lb)

Front wheel hub bolt

88 ± 10 Nám (65 ± 7 ft-lb)

Lower arm ball joint nut

108 ± 10 Nám (80 ± 7 ft-lb)

Stabilizer bar connecting nut

39 ± 5 Nám (29 ± 3 ft-lb)

Stabilizer bracket bolt

39 ± 5 Nám (29 ± 3 ft-lb)

Tie rod end nut

25 ± 5 Nám (19 ± 3 ft-lb)

Axle (Rear)

ITEM

SPECIFICATION

Rear wheel hub assembly, drive shaft assembly

Drive shaft nut

225 ± 25 Nám (166 ± 18 ft-lb)

Rear wheel hub assembly mounting bolt

81 ± 7 Nám (60 ± 4 ft-lb)

Brake caliper mounting bolt

54 ± 5 Nám (40 ± 4 ft-lb)

Backing plate mounting nut

118 ± 9 Nám (87 ± 4 ft-lb)

Knuckle

Self locking nut (Trailing arm connection)

81 ± 6 Nám (60 ± 4 ft-lb)

Self locking nut (Lower arm connection)

88 ± 10 Nám (65 ± 7 ft-lb)

Self locking nut (Toe control arm connection)

81 ± 6 Nám (60 ± 4 ft-lb)

Self locking nut (Upper arm connection)

81 ± 6 Nám (60 ± 4 ft-lb)

Differential carrier assembly

Propeller shaft and differential companion flange connecting nut

32 ± 2 Nám (24 ±1 ft-lb)

Differential mount bracket bolt

88 ± 10 Nám (65 ± 7 ft-lb)

Differential mount bracket to differential support member connecting bolt

120 ± 10 Nám (89 ± 6 ft-lb)

Differential support member mounting bolt

88 ± 10 Nám (65 ± 7 ft-lb)

Differential support arm to differential carrier mounting bolt

73 ± 12 Nám (54 ± 9 ft-lb)

Differential support arm mounting nut

73 ± 12 Nám (54 ± 9 ft-lb)

Rear crossmember mounting bolt

88 ± 10 Nám (65 ± 7 ft-lb)

Toe control bar mounting bolt

69 ± 9 Nám (51 ± 7 ft-lb)

Differential cover bolt

36 ± 5 Nám (26 ± 4 ft-lb)

Drain plug

64 ± 4 Nám (47 ± 3 ft-lb)

Drive gear and limited slip differential case mounting bolt

84 ± 4 Nám (62 ± 3 ft-lb)

Companion flange self-locking nut

186 ± 29 Nám (137 ± 21 ft-lb)

Filler plug

49 ± 9 Nám (37 ± 6 ft-lb)

Bearing cap bolt

37 ± 2 Nám (27 ± 1 ft-lb)

Body

ITEM

SPECIFICATION

Hood

Hood hinge bolt (hood side)

11 ± 2 Nám (98 ± 17 in-lb)

Hood hinge bolt (body side)

21 ± 4 Nám (16 ± 2 in-lb)

Hood hinge nut (body side)

11 ± 2 Nám (98 ± 17 in-lb)

Hood latch bolt

9.0 ± 2.0 Nám (80 ± 17 in-lb)

Fuel filler lid

Fuel filler lid bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Strut tower bar

Strut tower bar bolt

44 ± 5 Nám (32 ± 4 in-lb)

Door

Door check bolt (body side)

11 ± 2 Nám (98 ± 17 in-lb)

Door check bolt (door side)

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Door hinge bolt (body side)

27 ± 5 Nám (20 ± 4 in-lb)

Door hinge bolt (door side)

21 ± 4 Nám (16 ± 2 in-lb)

Door outside handle bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Door latch assembly screw

9.0 ± 2.0 Nám (80 ± 17 in-lb)

Door switch screw

1.5 ± 0.5 Nám (14 ± 4 in-lb)

Striker screw

11 ± 2 Nám (98 ± 17 in-lb)

Trunk lid

Trunk lid latch assembly bolt

8.8 ± 2.0 Nám (78 ± 17 in-lb)

Striker bolt

8.8 ± 2.0 Nám (78 ± 17 in-lb)

Clutch

ITEM

SPECIFICATION

Clutch control

Clutch release cylinder mounting bolt

18 ± 3 Nám (13 ± 2 ft-lb)

Clutch master cylinder mounting nut

12 ± 2 Nám (102 ± 22 in-lb)

Clutch pipe flare nut

15 ± 1 Nám (11 ± 1 ft-lb)

Eye bolt

30 ± 4 Nám (22 ± 3 ft-lb)

Pushrod jam nut

13 ± 2 Nám (111 ± 22 in-lb)

Retainer assembly nut

12 ± 2 Nám (102 ± 22 in-lb)

Clutch pedal

Clutch master cylinder mounting nut

12 ± 2 Nám (102 ± 22 in-lb)

Clutch pedal assembly mounting bolt

12 ± 2 Nám (102 ± 22 in-lb)

Clutch pedal position switch setting nut

12 ± 2 Nám (109 ± 21 in-lb)

 

Clutch Overhaul

ITEMS

SPECIFICATIONS

Clutch cover mounting bolt

18 ± 3 Nám (13 ± 2 ft-lb)

Clutch fluid line bracket bolt

18 ± 3 Nám (13 ± 2 ft-lb)

Clutch release cylinder air bleeder

11 ± 1 Nám (97 ± 8 in-lb)

Clutch release cylinder mounting bolt

18 ± 3 Nám (13 ± 2 ft-lb)

Clutch release cylinder union bolt

22 ± 2 Nám (16 ± 1 ft-lb)

Clutch tube flare nut

15 ± 2 Nám (11 ± 1 ft-lb)

Release fork shaft locking bolt

9.8 ± 2.0 Nám (87 ± 17 in-lb)

Electrical

ITEM

SPECIFICATION

Charging system

Evaporative emission purge solenoid bolt

9.0 ± 1.0 Nám (80 ± 9 in-lb)

Fuel pressure solenoid bolt

9.0 ± 1.0 Nám (80 ± 9 in-lb)

Fuel rail bolt

11 ± 1 Nám (98 ± 8 in-lb)

Generator bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Generator brace bolt (water pump bolt)

23 ± 3 Nám (17 ± 2 ft-lb)

Generator brace bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Generator brace stay bolt (intake manifold bolt)

20 ± 2 Nám (15 ± 1 ft-lb)

Generator brace stay nut (intake manifold nut)

36 ± 6 Nám (27 ± 4 ft-lb)

Generator nut

44 ± 10 Nám (33 ± 7 ft-lb)

Generator terminal nut

14 ± 3 Nám (124 ± 26 in-lb)

Ground cable bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Oil level gauge guide bolt

13 ± 1 Nám (115 ± 9 in-lb)

Water pump pulley bolt

8.8 ± 1.0 Nám (78 ± 9 in-lb)

Starting system

Starter bolt

30 ± 3 Nám (23 ± 2 ft-lb)

Starter cover bolt

4.9 ± 1.0 Nám (44 ± 8 in-lb)

Starter cover nut

4.9 ± 1.0 Nám (44 ± 8 in-lb)

Starter terminal nut

13 ± 2 Nám (111 ± 22 in-lb)

Ignition system

Camshaft position sensor bolt

10.5 ± 0.5 Nám (93 ± 4 in-lb)

Crankshaft position sensor bolt

8.8 ± 1.0 Nám (78 ± 9 in-lb)

Ignition coil bolt

10 ± 2 Nám (89 ± 17 in-lb)

Knock sensor

23 ± 2 Nám (17 ± 1 ft-lb)

Power steering oil pressure hose bolt

12 ± 2 Nám (102 ± 2 in-lb)

Power steering oil pump bracket bolt (cylinder block side)

49 ± 9 Nám (36 ± 7 in-lb)

Power steering oil pump bracket bolt (power steering oil pump side)

M8

22 ± 4 Nám (16 ± 3 ft-lb)

M10

40 ± 5 Nám (30 ± 3 ft-lb)

Power steering oil pump heat protector bolt

22 ± 4 Nám (16 ± 3 in-lb)

Power steering oil reservoir bolt

12 ± 2 Nám (102 ± 2 in-lb)

Spark plug

25 ± 4 Nám (18 ± 3 ft-lb)

 

Emission and Control

ITEM

SPECIFICATION

Engine control system

Accelerator cable attaching bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Accelerator cable clump attaching bolt

11 ± 1 Nám (97 ± 9 in-lb)

Accelerator cable clump attaching bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Accelerator pedal bracket installation nut

12 ± 2 Nám (102 ± 22 in-lb)

Emission control system

EGR valve bolt

20 ± 2 Nám (14 ± 1.4 ft-lb)

Charge air cooler air hose E clamp bolt

6.0 ± 1.0 Nám (53 ± 9 in-lb)

Catalytic converter nut

59 ± 10 Nám (44 ± 7 ft-lb)

Front exhaust pipe bolt (catalytic converter side)

49 ± 10 Nám (37 ± 7 ft-lb)

Front exhaust pipe bolt (exhaust fitting side)

50 ± 5 Nám (37 ± 4 ft-lb)

Hanger bolt

13 ± 2 Nám (111 ± 22 in-lb)

Engine Coolant

ITEM

SPECIFICATION

Cylinder block

Cylinder block drain plug

44 ± 5 Nám (33 ± 3 ft-lb)

Radiator

Air Pipe B bolt

12 ± 2 Nám (102 ± 22 in-lb)

Cooling fan motor bolt

4.5 ± 0.4 Nám (39 ± 4 in-lb)

Cooling fan nut

3.5 ± 0.4 Nám (31 ± 4 in-lb)

Cooling fan shroud bolt

4.0 ± 0.4 Nám (35 ± 4 in-lb)

Reserve tank bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Reserve tank bracket bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Reserve tank hose bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Upper insulator bolt

12 ± 2 Nám (102 ± 22 in-lb)

Thermostat

Accelerator cable bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Control harness bolt

11 ± 1 Nám (98 ± 8 in-lb)

Vacuum pipe bolt

11 ± 1 Nám (98 ± 8 in-lb)

Water outlet fitting bolt

10 ± 1 Nám (84 ± 13 in-lb)

Water hose and water pipe

Accelerator cable bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Bracket bolt

36 ± 6 Nám (27 ± 4 ft-lb)

Control harness bolt

11 ± 1 Nám (98 ± 8 in-lb)

Engine hanger bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Turbocharger water feed pipe bolt (bolt, eye)

42 ± 7 Nám (31 ± 5 ft-lb)

Turbocharger water feed pipe bolt (bolt, flange)

10 ± 1 Nám (84 ± 13 in-lb)

Turbocharger water return pipe bolt (bolt, eye)

42 ± 7 Nám (31 ± 5 ft-lb)

Turbocharger water return pipe bolt (bolt, flange)

10 ± 1 Nám (84 ± 13 in-lb)

Vacuum pipe bolt

11 ± 1 Nám (98 ± 8 in-lb)

Vacuum pipe bracket bolt

11 ± 1 Nám (98 ± 8 in-lb)

Water inlet pipe bolt

M6

5.0 ± 1.0 Nám (44 ± 9 in-lb)

M8

13 ± 2 Nám (111 ± 22 in-lb)

Water outlet fitting and thermostat case bolt

23 ± 4 Nám (17 ± 3 ft-lb)

Water pump

Generator brace bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Water pump and generator brace bolt

23 ± 3 Nám (17 ± 2 ft-lb)

Water pump bolt

14 ± 1 Nám (120 ± 13 in-lb)

 

Engine Lubrication

ITEM

SPECIFICATION

Engine oil cooler bolt

12 ± 2 Nám (102 ± 22 in-lb)

Engine oil cooler bracket bolt

12 ± 2 Nám (102 ± 22 in-lb)

Engine oil cooler line eye bolt

42 ± 2 Nám (31 ± 1 ft-lb)

Engine oil filter

14 ± 2 Nám (124 ± 18 in-lb)

Engine oil pan drain plug

39 ± 5 Nám (29 ± 3 ft-lb)

Control housing mounting bolt

18 ± 3 Nám (13 ± 2 ft-lb)

Shift cable bracket mounting bolt

18 ± 3 Nám (13 ± 2 ft-lb)

Speedometer gear mounting bolt

3.9 ± 1.0 Nám (34 ± 8 in-lb)

Stopper bracket mounting bolt

22.3 ± 0.3 Nám (16.1 ± 0.2 ft-lb)

Select lever mounting bolt

18 ± 3 Nám (13 ± 2 ft-lb)

Select lever mounting nut

12 ± 1 Nám (104 ± 9 in-lb)

Differential drive gear mounting bolt

133 ± 4 Nám (98 ± 3 ft-lb)

Backup light switch

32 ± 2 Nám (23 ± 1 ft-lb)

Poppet spring

32 ± 2 Nám (23 ± 1 ft-lb)

Reverse idler gear shaft mounting bolt

48 ± 5 Nám (35 ± 3 ft-lb)

Roll stopper bracket mounting bolt

70 ± 10 Nám (51 ± 7 ft-lb)

 

 

 

Engine Mechanical

ITEM

SPECIFICATION

Camshaft and valve stem seal

Camshaft bearing cap bolt

20 ± 1 Nám (14 ± 0.5 ft-lb)

Camshaft position sensing cylinder bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Camshaft position sensor support bolt

14 ± 1 Nám (120 ± 13 in-lb)

Camshaft position sensor support cover bolt

10 ± 2 Nám (89 ± 17 in-lb)

Camshaft sprocket bolt

89 ± 9 Nám (65 ± 7 ft-lb)

Control wiring harness bracket bolt

11 ± 1 Nám (98 ± 8 in-lb)

Ground terminal bolt (control wiring harness)

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Heated oxygen sensor (front) bolt

10.5 ± 0.5 Nám (93 ± 4 in-lb)

Oil delivery body bolt

11 ± 1 Nám (98 ± 8 in-lb)

Rocker cover bolt

3.5 ± 0.5 Nám (31 ± 4 in-lb)

Rocker cover center cover bolt

3.0 ± 0.5 Nám (27 ± 4 in-lb)

Spark plug

25 ± 4 Nám (18 ± 3 ft-lb)

Vacuum pipe bolt

11 ± 1 Nám (98 ± 8 in-lb)

Vacuum pipe bracket bolt

11 ± 1 Nám (98 ± 8 in-lb)

Crankshaft oil seal

Flywheel bolt

132 ± 5 Nám (98 ± 3 ft-lb)

Crankshaft pulley

Crankshaft damper pulley bolt

25 ± 4 Nám (18 ± 3 ft-lb)

Cylinder head gasket

Cylinder head bolt <Cold engine>

78 ± 2 Nám → 0 Nám → 20 ± 2 Nám → +90ˇ → +90ˇ
(58 ± 1 ft-lb → 0 in-lb → 15 ± 1 ft-lb → +90ˇ → +90ˇ)

EGR solenoid valve and bracket assembly bolt

9.0 ± 1.0 Nám (80 ± 9 in-lb)

Engine oil dipstick guide bolt

13 ± 1 Nám (115 ± 9 in-lb)

Fuel high-pressure hose bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Generator brace bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Ground cable bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Ground terminal bolt (control wiring harness)

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Inlet manifold stay bolt

31 ± 3 Nám (23 ± 2 ft-lb)

Oil return tube bolt (bolt, flange)

M6

14 ± 1 Nám (120 ± 13 in-lb)

Oil return tube bolt (bolt, washer assembled)

M6

9.0 ± 1.0 Nám (80 ± 9 in-lb)

Turbocharger bracket bolt

35 ± 6 Nám (26 ± 4 ft-lb)

Engine assembly

Engine front mounting bracket and cushion stopper nut (flange nut, self locking)

M10

67 ± 7 Nám (50 ± 5 ft-lb)

Engine front mounting bracket and cushion stopper nut (nut, assembled)

M12

98 ± 10 Nám (73 ± 7 ft-lb)

Engine oil cooler line eye bolt

42 ± 2 Nám (31 ± 1 ft-lb)

Fuel high-pressure hose bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Generator terminal nut

14 ± 3 Nám (124 ± 26 in-lb)

Ground cable bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Ground terminal bolt (battery wiring harness)

26 ± 5 Nám (19 ± 4 ft-lb)

Ground terminal bolt (control wiring harness)

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Power steering oil pressure hose bolt

12 ± 2 Nám (102 ± 22 in-lb)

Power steering oil pump and bracket assembly bolt

M8

22 ± 4 Nám (16 ± 3 ft-lb)

M10

40 ± 5 Nám (30 ± 3 ft-lb)

Power steering oil pump heat protector bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Power steering oil reservoir bolt

12 ± 2 Nám (102 ± 22 in-lb)

Turbocharger wastegate actuator bolt

11 ± 1 Nám (98 ± 8 in-lb)

Oil pan

Cylinder block baffle bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Engine oil cooler line eye bolt

42 ± 2 Nám (31 ± 1 ft-lb)

Engine oil pan bolt

9.0 ± 3.0 Nám (80 ± 26 in-lb)

Engine oil pan drain plug

39 ± 5 Nám (29 ± 3 ft-lb)

Flywheel housing front lower cover bolt (bolt, flange)

M6

10 ± 2 Nám (89 ± 17 in-lb)

Flywheel housing front lower cover bolt (bolt, flange)

M10

26 ± 5 Nám (19 ± 4 ft-lb)

Flywheel housing front lower cover bolt (bolt, washer assembled)

M6

9.0 ± 1.0 Nám (80 ± 9 in-lb)

Oil return tube bolt (bolt, flange)

M6

14 ± 1 Nám (120 ± 13 in-lb)

Oil return tube bolt (bolt, washer assembled)

M6

9.0 ± 1.0 Nám (80 ± 9 in-lb)

Timing belt

Auto-tensioner bolt (bolt, flange)

M8

24 ± 4 Nám (18 ± 3 ft-lb)

Auto-tensioner bolt (bolt, washer assembled)

M10

44 ± 10 Nám (33 ± 7 ft-lb)

Balancer timing belt tensioner bolt

19 ± 3 Nám (14 ± 2 ft-lb)

Crankshaft position sensor bolt

8.8 ± 1.0 Nám (78 ± 9 in-lb)

Crankshaft pulley center bolt

167 Nám (123 ft-lb)

Cylinder block plug

30 ± 3 Nám (23 ± 2 ft-lb)

Idler pulley bolt

79 ± 5 Nám (59 ± 3 ft-lb)

Power steering oil pressure hose bolt

12 ± 2 Nám (102 ± 22 in-lb)

Power steering oil pump and bracket assembly bolt

M8

22 ± 4 Nám (16 ± 3 ft-lb)

M10

40 ± 5 Nám (30 ± 3 ft-lb)

Power steering oil pump bracket bolt

49 ± 9 Nám (36 ± 7 ft-lb)

Power steering oil pump heat protector bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Power steering oil reservoir bolt

12 ± 2 Nám (102 ± 22 in-lb)

Timing belt idler pulley bolt

35 ± 6 Nám (26 ± 4 ft-lb)

Timing belt lower cover bolt (bolt, flange)

M6

11 ± 1 Nám (98 ± 8 in-lb)

Timing belt lower cover bolt (bolt, washer assembled)

M6

9.0 ± 1.0 Nám (80 ± 9 in-lb)

Timing belt tensioner adjuster bolt

23 ± 3 Nám (17 ± 2 ft-lb)

Timing belt tensioner arm bolt

21 ± 4 Nám (16 ± 2 ft-lb)

Timing belt tensioner pulley bolt

48 ± 5 Nám (36 ± 3 ft-lb)

Timing belt upper cover bolt (bolt, flange)

M6

11 ± 1 Nám (98 ± 8 in-lb)

Water pump pulley bolt

8.8 ± 1.0 Nám (78 ± 9 in-lb)

Exterior

ITEM

SPECIFICATION

Rear spoiler <TYPE A and TYPE B>

Rear spoiler assembly bolt and nut

5.2 ± 0.2 Nám (46 ± 2 in-lb)

Windshield wiper and washer

Wiper arm and blade assembly nut

27 ± 3 Nám (20 ± 2 ft-lb)

Wiper link assembly bolt

7.4 ± 1.4 Nám (65 ± 13 in-lb)

Wiper motor bolt

8.9 ± 1.9 Nám (79 ± 17 in-lb)

Washer tank assembly bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Rear wiper and washer

Nozzle and collar assembly nut

9.8 ± 2.0 Nám (87 ± 17 in-lb)

Wiper arm and blade assembly nut

7.4 ± 1.4 Nám (65 ± 13 in-lb)

Wiper motor bolt

7.4 ± 1.4 Nám (65 ± 13 in-lb)

Fuel Supply

ITEMS

SPECIFICATIONS

Fuel high-pressure hose bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Fuel level sensor (sub) screw

1.2 ± 0.2 Nám (11 ± 1 in-lb)

Fuel pipe and gauge assembly nut

2.5 ± 0.5 Nám (23 ± 4 in-lb)

Fuel pump module nut

2.5 ± 0.5 Nám (23 ± 4 in-lb)

Fuel tank differential pressure sensor nut

3.2 ± 0.2 Nám (28 ± 2 in-lb)

Fuel tank levelling valve assembly nut

2.5 ± 0.5 Nám (23 ± 4 in-lb)

Fuel tank nut

26 ± 4 Nám (19 ± 3 in-lb)

Fuel tank pipe assembly nut

2.5 ± 0.5 Nám (23 ± 4 in-lb)

Fuel tank rollover valve assembly nut

2.5 ± 0.5 Nám (23 ± 4 in-lb)

Fuel temperature sensor nut

2.5 ± 0.5 Nám (23 ± 4 in-lb)

 

 

Heater, Air Conditioning And Ventilation

ITEM

SPECIFICATION

Liquid pipe A mounting nut (condenser side)

4.9 ± 1.0 Nám (43 ± 8 in-lb)

Flexible discharge hose mounting nut (condenser side)

12 ± 2 Nám (107 ± 17 in-lb)

Flexible discharge hose mounting nut (compressor side)

12 ± 2 Nám (107 ± 17 in-lb)

Flexible suction hose mounting nut (suction pipe connection)

12 ± 2 Nám (107 ± 17 in-lb)

Suction pipe mounting bolt (heater unit side)

12 ± 2 Nám (107 ± 17 in-lb)

Liquid pipe A mounting nut (liquid pipe b connection)

4.9 ± 1.0 Nám (43 ± 8 in-lb)

Interior

ITEM

SPECIFICATION

TRIMS

Child restraint fitting bolt

22 ± 4 Nám (16 ± 3 ft-lb)

FRONT SEAT ASSEMBLY

Seatback assembly bolt

22 ± 3 Nám (16 ± 2 ft-lb)

Front seat assembly bolt

45 ± 10 Nám (34 ± 7 ft-lb)

Front seat assembly nut

30 ± 5 Nám (22 ± 4 ft-lb)

Slide adjuster inner bolt

22 ± 3 Nám (16 ± 2 ft-lb)

Slide adjuster outer bolt

22 ± 3 Nám (16 ± 2 ft-lb)

REAR SEAT ASSEMBLY

Rear seatback assembly bolt

22 ± 4 Nám (16 ± 3 ft-lb)

FRONT SEAT BELT

Adjustable seat belt anchor bolt

44 ± 10 Nám (33 ± 7 ft-lb)

Inner seat belt bolt

44 ± 10 Nám (33 ± 7 ft-lb)

Outer seat belt bolt

44 ± 10 Nám (33 ± 7 ft-lb)

REAR SEAT BELT

Center seat blet, inner bolt

44 ± 10 Nám (33 ± 7 ft-lb)

Center seat belt, outer bolt

44 ± 10 Nám (33 ± 7 ft-lb)

Inner seat belt bolt

44 ± 10 Nám (33 ± 7 ft-lb)

Outer seat belt bolt

44 ± 10 Nám (33 ± 7 ft-lb)

 

Intake And Exhaust

ITEM

SPECIFICATION

Air cleaner

Air cleaner bolt

9.0 ± 1.0 Nám (80 ± 9 in-lb)

Air cleaner bracket bolt

9.0 ± 1.0 Nám (80 ± 9 in-lb)

Volume airflow sensor nut

9.0 ± 1.0 Nám (80 ± 9 in-lb)

Air intake hose clamp bolt

4.0 ± 1.0 Nám (35 ± 8 in-lb)

Charge air cooler

Air hose and air by-pass hose clamp bolt

6.0 ± 1.0 Nám (53 ± 9 in-lb)

Air pipe bolt

12 ± 1 Nám (102 ± 13 in-lb)

Air pipe bracket bolt

12 ± 1 Nám (102 ± 13 in-lb)

Charge air cooler bolt

12 ± 1 Nám (102 ± 13 in-lb)

Charge air cooler nut

12 ± 1 Nám (102 ± 13 in-lb)

Charge air cooler water spray

Charge air cooler water spray tank bolt

11 ± 2 Nám (98 ± 17 in-lb)

Charge air cooler water spray tank bracket bolt

11 ± 2 Nám (98 ± 17 in-lb)

Exhaust manifold and turbocharger

Air outlet fitting bolt

19 ± 1 Nám (14 ± 1 ft-lb)

Exhaust fitting bolt

59 ± 5 Nám (44 ± 3 ft-lb)

Exhaust fitting nut

59 ± 5 Nám (44 ± 3 ft-lb)

Exhaust fitting bracket bolt

35 ± 6 Nám (24 ± 4 ft-lb)

Exhaust manifold nut

M8

29 ± 3 Nám (22 ± 2 ft-lb)

M10

49 ± 5 Nám (36 ± 4 ft-lb)

Exhaust manifold cover bolt

14 ± 1 Nám (120 ± 13 in-lb)

Heated oxygen sensor (front)

44 ± 5 Nám (33 ± 3 ft-lb)

Turbocharger bolt

64 ± 5 Nám (38 ± 3 ft-lb)

Turbocharger nut

64 ± 5 Nám (38 ± 3 ft-lb)

Turbocharger heat protector bolt

14 ± 1 Nám (120 ± 13 in-lb)

Turbocharger oil feed pipe eye bolt

M10

17 ± 2 Nám (12 ± 2 ft-lb)

M12

31 ± 2 Nám (23 ± 1 ft-lb)

Turbocharger oil feed pipe bolt

11 ± 1 Nám (98 ± 8 in-lb)

Turbocharger oil return pipe bolt (oil pan side)

14 ± 1 Nám (120 ± 13 in-lb)

Turbocharger oil return pipe bolt (turbocharger side)

9.0 ± 1.0 Nám (80 ± 9 in-lb)

Turbocharger water feed pipe eye bolt

42 ± 7 Nám (31 ± 5 ft-lb)

Turbocharger water feed pipe bolt

10 ± 1 Nám (84 ± 13 in-lb)

Turbocharger water return pipe eye bolt

42 ± 7 Nám (31 ± 5 ft-lb)

Turbocharger water return pipe bolt

10 ± 1 Nám (84 ± 13 in-lb)

Exhaust pipe and main muffler

Center exhaust pipe nut

59 ± 10 Nám (44 ± 7 ft-lb)

Exhaust main muffler bolt

45 ± 5 Nám (34 ± 3 ft-lb)

Exhaust muffler hanger bolt

13 ± 2 Nám (111 ± 22 in-lb)

Exhaust pipe hanger bolt

13 ± 2 Nám (111 ± 22 in-lb)

Front exhaust pipe bolt (catalytic converter side)

49 ± 10 Nám (37 ± 7 ft-lb)

Front exhaust pipe bolt (exhaust manifold side)

50 ± 5 Nám (37 ± 4 ft-lb)

Heated oxygen sensor (rear)

44 ± 5 Nám (33 ± 3 ft-lb)

Intake manifold

Center cover bolt

3.0 ± 0.5 Nám (27 ± 4 in-lb)

EGR vacuum regulator solenoid bolt

11 ± 1 Nám (98 ± 8 in-lb)

EGR valve bolt

20 ± 2 Nám (15 ± 1 ft-lb)

Evaporative emission purge solenoid bolt

11 ± 1 Nám (98 ± 8 in-lb)

Fuel high-pressure hose bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Fuel pressure solenoid bolt

11 ± 1 Nám (98 ± 8 in-lb)

Fuel rail bolt

11 ± 1 Nám (98 ± 8 in-lb)

Generator brace bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Ground cable bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Intake manifold bolt

M8

20 ± 2 Nám (15 ± 1 ft-lb)

M10

36 ± 6 Nám (27 ± 4 ft-lb)

Intake manifold nut

36 ± 6 Nám (27 ± 4 ft-lb)

Intake manifold stay bolt

31 ± 3 Nám (23 ± 2 ft-lb)

Manifold differential pressure sensor bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Oil level gauge guide bolt

13 ± 1 Nám (115 ± 9 in-lb)

Vacuum hose and pipe assembly bolt

11 ± 1 Nám (98 ± 8 in-lb)

 

Manual Transaxle

ITEM

SPECIFICATION

Transaxle control

Gearshift cable and select cable assembly attaching bolt

12 ± 2 Nám (102 ± 22 in-lb)

Gearshift lever base bracket attaching bolt

12 ± 2 Nám (102 ± 22 in-lb)

Shift lever assembly

Gearshift select lever retainer nut

10 ± 1 Nám (84 ± 13 in-lb)

Gearshift lever retainer nut

14 ± 2 Nám (120 ± 22 in-lb)

Transfer assembly

Centermember attaching bolt

69 ± 9 Nám (51 ± 7 ft-lb)

Crossmember bar attaching bolt

49 ± 10 Nám (37 ± 7 ft-lb)

Driveshaft connecting nut

226 ± 29 Nám (167 ± 21 ft-lb)

Front roll stopper bracket retainer nut

52 ± 7 Nám (39 ± 5 ft-lb)

Lower arm connecting nut

108 ± 10 Nám (80 ± 7 ft-lb)

Rear roll stopper bracket retainer nut

52 ± 7 Nám (39 ± 5 ft-lb)

Stabilizer link connecting nut

39 ± 5 Nám (29 ± 3 ft-lb)

Tie rod end connecting nut

25 ± 5 Nám (19 ± 3 ft-lb)

Transfer assembly part coupling bolt

69 ± 9 Nám (51 ± 7 ft-lb)

Transfer oil drain plug

32 ± 2 Nám (23 ± 2 ft-lb)

Transfer oil filler plug

32 ± 2 Nám (23 ± 2 ft-lb)

Transaxle assembly

Bell housing cover attaching bolt (transaxle side)

9.0 ± 1.0 Nám (80 ± 9 in-lb)

Bell housing cover attaching bolt (engine side)

26 ± 5 Nám (19 ± 4 ft-lb)

Clutch release cylinder and clutch oil pipe attaching bolt

18 ± 3 Nám (13 ± 2 ft-lb)

Rear roll mount bracket attaching bolt

70 ± 10 Nám (52 ± 7 ft-lb)

Shift cable and select cable assembly attaching bolt

18 ± 3 Nám (13 ± 2 ft-lb)

Transaxle assembly lower part coupling bolt

48 ± 5 Nám (36 ± 3 ft-lb)

Transaxle assembly upper part coupling bolt

48 ± 5 Nám (36 ± 3 ft-lb)

Transaxle mount bracket attaching nut

47 ± 7 Nám (35 ± 5 ft-lb)

Transaxle mount stopper attaching nut

82 ± 7 Nám (61 ± 5 ft-lb)

Transaxle oil drain plug

32 ± 2 Nám (23 ± 2 ft-lb)

Transaxle oil filler plug

32 ± 2 Nám (23 ± 2 ft-lb)

 

Manual Transaxle Overhaul

ITEMS

SPECIFICATIONS

Under cover mounting bolt

6.9 ± 0.9 Nám (61 ± 7 in-lb)

Interlock plate bolt

30 ± 3 Nám (22 ± 2 ft-lb)

Clutch housing-transaxle case mounting bolt

44 ± 5 Nám (32 ± 3 ft-lb)

Clutch release bearing retainer mounting bolt

9.8 ± 2.0 Nám (86 ± 17 in-lb)

 

MFI

ITEM

SPECIFICATION

Accelerator cable mounting bolts

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Bracket mounting bolts

5.0 ± 1.0 Nám (44 ± 9 in-lb)

ECM mounting bolts

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Fuel pressure regulator mounting bolts

8.9 ± 1.9 Nám (79 ± 17 in-lb)

Fuel pump relay mounting bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Fuel pump circuit resistor mounting bolts

2.5 ± 0.5 Nám (22 ± 4 in-lb)

Fuel rail mounting bolts

11 ± 1 Nám (98 ± 8 in-lb)

Fuel high-pressure hose mounting bolts

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Injector resistor mounting bolts

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Throttle body mounting bolt

19 ± 3 Nám (14 ± 2 ft-lb)

 

Power Plant Mount

ITEM

SPECIFICATION

Crossmember

Engine rear roll stopper rod bracket bolt

45 ± 5 Nám (34 ± 3 ft-lb)

Engine rear roll stopper rod nut

52 ± 7 Nám (39 ± 5 ft-lb)

Front axle No.1 crossmember bolt

49 ± 10 Nám (37 ± 7 ft-lb)

Front axle No.1 crossmember nut

167 ± 9 Nám (123 ± 7 ft-lb)

Lower arm and front axle No.1 crossmember connecting bolt front

186 ± 10 Nám (138 ± 7 ft-lb)

Lower arm and front axle No.1 crossmember connecting bolt rear

167 ± 9 Nám (123 ± 7 ft-lb)

Lower arm and knuckle connecting nut

108 ± 10 Nám (80 ± 7 ft-lb)

Pressure hose eye bolt

57 ± 7 Nám (42 ± 5 ft-lb)

Pressure hose bolt

12 ± 2 Nám (102 ± 22 in-lb)

Return hose and return pipe bolt

12 ± 2 Nám (102 ± 22 in-lb)

Return hose and return pipe nut

15 ± 3 Nám (11 ± 2 ft-lb)

Stabilizer bar bracket bolt

21 ± 4 Nám (16 ± 2 ft-lb)

Stabilizer link nut

39 ± 5 Nám (29 ± 3 ft-lb)

Steering gear and linkage bolt

70 ± 10 Nám (52 ± 7 ft-lb)

Steering shaft assembly and gear box connecting bolt

18 ± 2 Nám (13 ± 2 ft-lb)

Tie rod end and knuckle connecting nut

25 ± 4 Nám (19 ± 3 ft-lb)

Engine mounting

Engine front mounting bracket nut

67 ± 7 Nám (50 ± 5 ft-lb)

Engine mounting nut

98 ± 10 Nám (73 ± 7 ft-lb)

Power steering oil pressure hose bolt

12 ± 2 Nám (102 ± 22 in-lb)

Engine roll stopper, centermember

Engine front roll stopper bracket bolt

45 ± 5 Nám (34 ± 3 ft-lb)

Engine front roll stopper bracket nut

52 ± 7 Nám (39 ± 5 ft-lb)

Engine rear roll stopper rod bracket bolt

45 ± 5 Nám (34 ± 3 ft-lb)

Engine rear roll stopper rod nut

52 ± 7 Nám (39 ± 5 ft-lb)

Front axle crossmember bar bolt

49 ± 10 Nám (37 ± 7 ft-lb)

Front suspension centermember bolt

69 ± 10 Nám (51 ± 7 ft-lb)

Transaxle case front roll stopper bracket bolt

70 ± 10 Nám (52 ± 7 ft-lb)

Transaxle case rear roll stopper bracket bolt

70 ± 10 Nám (52 ± 7 ft-lb)

Transaxle mounting

Transaxle mounting body side bracket nut

47 ± 7 Nám (35 ± 5 ft-lb)

Transaxle mounting nut

82 ± 7 Nám (61 ± 5 ft-lb)

Power Steering

ITEM

SPECIFICATION

Power steering gear box and linkage

Crossmember mounting bolt

167 ± 9 Nám (123 ± 7 ft-lb)

Crossmember mounting bolt

49 ± 10 Nám (37 ± 7 ft-lb)

Crossmember mounting nut

167 ± 9 Nám (123 ± 7 ft-lb)

Engine rear roll stopper rod connecting nut

52 ± 7 Nám (39 ± 5 ft-lb)

Engine rear roll stopper rod bracket mounting bolt

45 ± 5 Nám (34 ± 3 in-lb)

Lower arm and crossmember connecting bolt

186 ± 10 Nám (138 ± 7 ft-lb)

Pressure hose connecting bolt

57 ± 7 Nám (42 ± 5 ft-lb)

Return tube flare nut

15 ± 3 Nám (11 ± 2 ft-lb)

Return tube mounting bolt

12 ± 2 Nám (102 ± 22 in-lb)

Stabilizer link connecting nut

39 ± 5 Nám (29 ± 3 ft-lb)

Steering gear mounting bolt

70 ± 10 Nám (52 ± 7 ft-lb)

Tie rod end jam nut

52 ± 2 Nám (38 ± 2 ft-lb)

End plug

59 ± 10 Nám (44 ± 7 ft-lb)

Jam nut

59 ± 10 Nám (44 ± 7 ft-lb)

Jam nut

25 ± 4 Nám (18 ± 4 ft-lb)

Rack support cover

23 ± 2 Nám (17 ± 1 ft-lb)

Tie rod end

88 ± 10 Nám (65 ± 7 ft-lb)

Valve housing bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Power steering hose

Cooler tube clamp bolt

12 ± 2 Nám (102 ± 22 in-lb)

Oil pump eye bolt

57 ± 7 Nám (42 ± 5 ft-lb)

Oil reservoir bolt

12 ± 2 Nám (102 ± 22 in-lb)

Pressure hose, return hose, return tube clamp bolt

12 ± 2 Nám (102 ± 22 in-lb)

Return tube flare nut

15 ± 3 Nám (11 ± 2 ft-lb)

Power steering oil pump

Connector

39 ± 5 Nám (29 ± 3 ft-lb)

Heat protector mounting bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Oil pump mounting bolt

22 ± 4 Nám (16 ± 3 ft-lb)

Power steering pump bracket mounting bolt

40 ± 5 Nám (30 ± 3 ft-lb)

Pressure hose connecting nut

18 ± 3 Nám (13 ± 2 ft-lb)

Suction connector mounting bolt

21 ± 3 Nám (16 ± 2 ft-lb)

Steering shaft

Shaft cover mounting bolt

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Steering column shaft assembly and steering gear connecting bolt

18 ± 2 Nám (13 ± 2 ft-lb)

Steering column shaft assembly bolt

12 ± 2 Nám (102 ± 22 in-lb)

Steering wheel

Steering wheel mounting bolt

50 ± 5 Nám (37 ± 4 ft-lb)

 

Propeller Shaft

 

ITEM

SPECIFICATION

Center bearing assembly nut

30 ± 4 Nám (22 ± 3 ft-lb)

Companion flange to front propeller shaft connecting nut

34 ± 5 Nám (25 ± 4 ft-lb)

Companion flange, LJ assembly, LJ boot and washer connecting nut

34 ± 5 Nám (25 ± 4 ft-lb)

Propeller shaft and differential companion flange connecting nut

32 ± 2 Nám (24 ± 1 ft-lb)

Self locking nut (companion flange to front and center propeller shaft connection)

187 ± 29 Nám (138 ± 21 ft-lb)

Service Brakes

ITEMS

SPECIFICATIONS

Brake line

Brake tube flare nut

15 ± 2 Nám (12 ± 1 ft-lb)

Brake pedal

Brake pedal assembly bolt

12 ± 2 Nám (107 ± 17 in-lb)

Brake pedal assembly nut

14 ± 3 Nám (124 ± 26 in-lb)

Front disc brake

Brake hose connector bolt

30 ± 5 Nám (22 ± 4 ft-lb)

Caliper bleeder

14 ± 2 Nám (124 ± 18 in-lb)

Front brake assembly mounting bolt

108 ± 10 Nám (80 ± 7 ft-lb)

Master cylinder assembly and brake booster

Brake booster mounting nut

14 ± 3 Nám (124 ± 26 in-lb)

Fitting

16 ± 1 Nám (12 ± 1 ft-lb)

Master cylinder mounting nut

10 ± 2 Nám (89 ± 17 in-lb)

Operating rod jam nut

22 ± 3 Nám (16 ± 2 ft-lb)

Rear disc brake

Brake hose connector bolt

15 ± 2 Nám (12 ± 1 ft-lb)

Caliper bleeder

14 ± 2 Nám (124 ± 18 in-lb)

Rear brake assembly mounting bolt

54 ± 5 Nám (40 ± 4 ft-lb)

SRS

ITEM

SPECIFICATION

Air bag module(s) and clock spring

Clock spring screw

0.69 ± 0.15 Nám (6 ± 1 in-lb)

Hexagon socket head bolt

50 ± 5 Nám (37 ± 4 ft-lb)

Front impact sensor

5.0 ± 1.0 Nám (44 ± 9 in-lb)

Seat belts with pre-tensioner

Seat belt lower anchor bolt

44 ± 10 Nám (33 ± 7 ft-lb)

Seat belt shoulder anchor bolt

44 ± 10 Nám (33 ± 7 ft-lb)

Seat belt with pre-tensioner mounting bolt

44 ± 10 Nám (33 ± 7 ft-lb)

SRS control unit (SRS-ECU)

SRS-ECU bracket bolt

5.0 ± 1.0 Nám (43 ± 7 in-lb)

SRS-ECU mounting nut

5.0 ± 1.0 Nám (44 ± 7 in-lb)

 

Suspension (Front)

ITEM

SPECIFICATION

Front axle crossmember bar

Front axle crossmember bar bolt

49 ± 10 Nám (37 ± 7 ft-lb)

Lower arm assembly

Lower arm to crossmember connection bolt (Rear)

167 ± 9 Nám (123 ± 7 ft-lb)

Lower arm to crossmember connection bolt (Front)

186 ± 10 Nám (138 ± 7 ft-lb)

Lower arm to knuckle connection nut

108 ± 10 Nám (80 ± 7 ft-lb)

Stabilizer bar

Crossmember to body connection bolt and nut

167 ± 9 Nám (123 ± 7 ft-lb)

Crossmember bolt

49 ± 10 Nám (37 ± 7 ft-lb)

Rear roll stopper connection nut

52 ± 7 Nám (39 ± 5 ft-lb)

Stabilizer bar bracket bolt

39 ± 5 Nám (29 ± 3 ft-lb)

Stabilizer bracket bolt

21 ± 4 Nám (16 ± 2 ft-lb)

Steering gear and joint connecting bolt

18 ± 2 Nám (13 ± 2 ft-lb)

Lower arm to knuckle connection nut

108 ± 10 Nám (80 ± 7 ft-lb)

Tie rod end to knuckle connection nut

25 ± 5 Nám (19 ± 3 ft-lb)

Strut assembly

Strut nut (self-locking nut)

60 ± 10 Nám (48 ± 4 ft-lb)

Strut assembly to body connection nut

44 ± 5 Nám (33 ± 3 ft-lb)

Strut assembly to knuckle connection nut

167 ± 9 Nám (123 ± 7 ft-lb)

Suspension (Rear)

ITEM

SPECIFICATION

Assist link

Assist link mounting nut

93 ± 15 Nám (69 ± 11 ft-lb)

Assist link to knuckle nut

81 ± 6 Nám (60 ± 4 ft-lb)

Lower arm assembly

Lower arm assembly to crossmember nut

93 ± 15 Nám (69 ± 11 ft-lb)

Lower arm assembly to knuckle nut

88 ± 10 Nám (65 ± 7 ft-lb)

Lower arm assembly to shock absorber nut

88 ± 10 Nám (65 ± 7 ft-lb)

Rear suspension assembly

Crossmember mounting bolt

88 ± 5 Nám (65 ± 3 ft-lb)

Differential support assembly mounting nut

120 ± 10 Nám (89 ± 6 ft-lb)

Propeller shaft mounting nut

32 ± 2 Nám (24 ± 1 ft-lb)

Rear brake caliper mounting bolt

54 ± 5 Nám (40 ± 4 ft-lb)

Shock absorber assembly

Shock absorber assembly to body nut

44 ± 5 Nám (33 ± 3 ft-lb)

Shock absorber self-locking nut (Coil spring nut)

25 ± 5 Nám (19 ± 3 ft-lb)

Stabilizer bar

Stabilizer bar link mounting nut

39 ± 5 Nám (29 ± 3 ft-lb)

Stabilizer bracket bolt

24 ± 4 Nám (18 ± 3 ft-lb)

Stabilizer bracket to crossmember bolt

39 ± 5 Nám (29 ± 3 ft-lb)

Trailing arm assembly

Trailing arm assembly to knuckle nut

81 ± 6 Nám (60 ± 4 ft-lb)

Trailing arm assembly to body bolt

147 ± 9 Nám (109 ± 6 ft-lb)

Upper arm assembly

Upper arm assembly mounting bolt (front)

49 ± 5 Nám (36 ± 4 ft-lb)

Upper arm assembly mounting bolt (rear)

64 ± 4 Nám (47 ± 3 ft-lb)

Upper arm assembly to knuckle nut

81 ± 6 Nám (60 ± 4 ft-lb)

Wheel And Tire

ITEM

SPECIFICATION

Wheel nut

98 ± 10 Nám (73 ± 7 ft-lb)